Hydropower, aggregate and pumped-storage contractors are constantly troubled by cost issues with rock crushers and screening equipment. Once a project finishes, serviceable crushers and vibrating screens are left idle. Scrapping them outright leads to massive losses of fixed assets. Purchasing brand-new complete rock crushers will drastically raise overall project budgets and squeeze profit margins.Simple makeshift repairs available on the market only offer temporary solutions. Refurbished crushers frequently break down without official warranty coverage. Production downtime caused by sudden crusher malfunctions incurs far greater losses than the cost of standardized equipment remanufacturing. If you want to unlock the value of idle crushers, control project expenditure, and secure stable equipment performance with comprehensive after-sales support, standardized full-unit remanufacturing from MP is the optimal solution balancing cost and production capacity.
Below is a complete project case we delivered for Sinohydro Bureau 12. The client sent multiple aging MP crushers to our factory for full refurbishment and placed concurrent orders for brand-new supporting production equipment.After the completion of Kecheng Siqiao Hydropower Station constructed by Sinohydro Bureau 12, a set of MP crushers and screening machines with 4 to 5 years of field service was dismantled from the site. To maximize asset utilization and reduce equipment investment for new projects, the client avoided scrapping the machinery and shipped all units back to MP’s manufacturing base for standardized full remanufacturing. After full refurbishment, the crushers and screening machines were delivered to the client’s ongoing Inner Mongolia Taiyanggou Pumped Storage Power Station for aggregate processing.
All returned MP crushers and circular vibrating screens undergo comprehensive overhaul following MP’s standardized remanufacturing protocols. MP engineering team replaces all critical and wearable components according to each crusher’s actual wear condition, and repairs structural cracks and deformations. Every machine goes through deep cleaning, rust removal and repainting. All core components pass multi-stage professional quality inspections before shipment.
| Equipment Model | Equipment Type | Replacement & Repair Content |
|---|---|---|
| PEV106 | MP Jaw Crusher | Replace side plates, bearing housings, toggle boxes, labyrinth seals and clamping blocks; overhaul moving jaws and pulleys |
| CC300 | MP Hydraulic Cone Crusher | Replace arm caps, liners, dust seals, bushings and oil seals; repair structural cracks on machine body |
| VSI6200 | MP Vertical Shaft Impact Crusher | Fully replace rotor assemblies, feed distributors, wear guards, support frames and feed pipes |
| 3YK2460 | MP Circular Vibrating Screen | Replace discharge hoppers, side liners, bent plates and safety guards |
| 3YK3072 | MP Circular Vibrating Screen | Replace discharge liners, side liners and bent plates |
Every remanufactured MP crusher and screening unit is covered by MP’s official 12-month full-machine warranty. This eliminates risks such as unguaranteed refurbished equipment and unattended breakdowns, ensuring long-term stable continuous production for pumped-storage projects. The full fleet of refurbished MP crushers and screens has been delivered and put into operation at the Inner Mongolia project site.
CC300 & VGF1248 - Remanufacturing Before & After
PEV106 Jaw Crusher - Before & After
Alongside the MP crusher remanufacturing contract, the client placed separate orders for two brand-new supporting machines, representing a typical repeat purchase built on long-term trust:
Both new machines have finished production and been delivered to the construction site. Relevant tender formalities and payment procedures are being processed in order.
The client’s dual choice of refurbishing aging MP crushers and purchasing new auxiliary equipment fully demonstrates trust in MP’s crusher remanufacturing expertise and original equipment quality. Our standardized full-unit remanufacturing program unlocks the value of idle crusher assets and drastically cuts equipment procurement costs. All refurbished MP crushers carry a full 12-month warranty and deliver performance comparable to brand-new units, helping construction enterprises lower overall costs and boost project benefits.
If you own idle MP jaw crushers, cone crushers, VSI crushers or vibrating screens requiring professional remanufacturing, or you are planning a new aggregate production line and need supporting sand-making and dust control equipment, contact our engineering team right away.Share your crusher models, actual site operating conditions and target hourly throughput, and we will tailor an exclusive MP crusher remanufacturing scheme or complete equipment quotation for you free of charge. Our professional technical engineers are ready to answer all your questions about crusher configuration and equipment overhaul.
Long Press to Scan QR Code
Scan QR Code
