Distributed quarry, open-pit mine, and construction waste recycling projects are faced with many production challenges. Traditional stationary crushing plants need to build concrete bases, and there is a huge cost in building the initial facilities and preparing the construction. Purchasing and installing crushing and screening equipment individually will lead to complicated dismantling and reinstallation work, and long-time relocation and higher labor costs. Individual operation of many machines makes it difficult to coordinate material feeding, crushing, screening and conveying processes, often causing blockages in material flow and lower operation efficiency. Besides, different countries have different standards of power supply voltage and frequency. Conventional equipment has a lot of difficulties adapting to global market environment. Moreover, different rock hardness and finished product size requirements often need many types of crushing equipment, making conventional equipment less versatile.
MP MW300CHS Wheeled Mobile Cone Crushing Plant is a special solution to address many industry challenges mentioned above. This complete plant is designed based on MP CC series CC300 Cone Crusher as the main processing device and integrates 4YK2060 four-layer circular vibrating screen on the same wheeled chassis.In the same machine, MW300CHS is able to complete secondary and fine crushing and multi-stage finished product screening processes. Electric driving is adopted in the complete plant, and three pairs of hydraulic fine adjustment support legs are standardly provided. Once reaching the working place, there is no need for complicated base construction work. The machine can be easily leveled and stabilized, ready for operation in a short period of time.The complete plant is equipped with ACS W1 intelligent automatic control system, and is capable of individual one-button operation and integration into the MP complete-line cascade control system. By the help of remote RUI interface, equipment management and production scheduling become more efficient.The electrical system is supported by multiple voltage levels of 220V/380V/440V and both 50Hz and 60Hz frequency. CE certified complete machine can be provided according to project requirement. MW300CHS is applicable to metal & non-metal mining projects, aggregate quarries, construction waste recycling, temporary road construction aggregate production and various other fields around the world.
Unlike the conventional mobile crushing solutions that use two separated crushing and screening units, MW300CHS combines the CC300 Cone Crusher and 4YK2060 four-layer vibrating screen on the same chassis.The material crushed by the cone crusher is fed to the four layer screening system directly, and the complete plant is able to output multiple finished aggregates at the same time.This will reduce much site occupation requirement and minimize the investment in extra conveyor, steel structure and auxiliary equipment, and make it possible for a single operator to take charge of the complete production line.
MW300CHS is equipped with three-axle wheeled traveling structure, with air brake system, parking hand brake, and standard 90# towing king pin.This equipment can be transported by tractor on public roads without the need for disassembling the crusher and screening unit.For distributed mining projects, temporary infrastructure projects, and multi-job-site aggregate production, the MW300CHS is able to move between different working places without the need for large-scale lifting or disassembly equipment.This will greatly save relocation downtime and improve the whole project construction efficiency.
This machine is equipped with three pairs of independent hydraulic support legs. After arriving the site, the hydraulic system can automatically level and stabilize the complete plant.There is no need for any concrete base or permanent fixation structure.Regardless of mountainous site, muddy construction site or temporarily prepared site, the equipment can be put into production after leveling and powering the machine with the support legs.This saves the cost of construction materials, civil engineering labor and long-time base construction period, and reduces the initial cost of project construction greatly.
This complete plant is equipped with the ACS W1 professional process control system, which integrates the operating logic of the feeding, crushing, screening and conveying processes.This system supports one-button start and stop operation. It can automatically coordinate feeder and conveyor feed speed, and prevent the material blockage and unnecessary idle run loss since the beginning of the production process.The integrated control center integrates crusher start/stop control, emergency stop function, real-time operating data display and optional equipment control switch. The electrical control circuit is equipped with the over-voltage protection, and disconnects power during the voltage fluctuations or temporary overload conditions to protect the key parts.This system also supports remote RUI interface operation and connects to multi-unit cascade control system. Multiple mobile crushing plants can be centrally controlled and coordinated, and reduces the operator requirements and human error induced equipment failures.
This electrical system is supported by multiple voltage levels of 220V, 380V, 440V, and both 50Hz and 60Hz industrial power frequency.For overseas projects, there is no need for extra transformer and frequency conversion equipment.One complete plant can be adapted to different national power standard, and reduces the additional modification cost of international projects.
Seven optional crushing chamber configurations are provided in the MW300CHS including EC, C, MC, M, MF, F and EF.Operators can select suitable chamber configurations according to the raw material hardness, target product size and production capacity requirements.The same crusher can be applied to aggregate shaping of hard rocks and fine crushing in the construction waste recycling projects.This will greatly improve the efficiency of equipment utilization, and avoid the cost of buying multiple crushers for different conditions.
This complete machine can be supplied with the full CE certification.This machine meets the machinery import requirement and engineering bidding requirement in European Union and many international markets.This will help customers export the equipment more smoothly, and avoid the problem of qualification approval, custom inspection and international project approval.
Item | Parameter Specification |
Model | CC300 |
Max. Feed Size | 215 mm |
Discharge Opening Adjustment Range | 8 - 44 mm |
Adjustment Way | Hydraulic Adjustment |
Crusher Motor Power | 250 kW (Standard Configuration) |
Capacity | Up to 395 tph |
Optional Crushing Chambers | EC / C / MC / M / MF / F / EF |
Automatic Lubrication System | Standard configuration, min. oper. temperature -20℃ |
Detail Explanation on Main Technical Parameters
CC300 Cone Crusher serves as a core crushing machine in this entire mobile crushing plant. It accepts max. feed size up to 215mm and can directly crush raw hard rock and large construction debris.Continuous adjustment range of the discharge opening provided by the hydraulic adjustment system is from 8mm to 44mm which covers the requirements of most mainstream finished aggregates and enables easy switching among different specifications.The automatic lubrication system is standard configuration. Even under the low temperature condition of -20℃, the system can still supply grease and maintain the reliability, enabling the winter-time production in the cold northern mining region.Seven different kinds of crushing chambers serve the complete range of coarse crushing, standard secondary crushing, fine crushing and ultra-fine shaping application.A processing capacity of 395 tons per hour meets the requirements of middle and large-sized mobile aggregate processing plants.
Item | Parameter Specification |
Model | 4YK2060 |
Screen Size | 2,000 × 6,000 mm |
Screen Area | 12 m² |
Number of Layers | 4 Layers |
Option Screen Media Type | Woven Wire Mesh / Anti-Clogging Screen / Tensioned Rubber Screen (TCO) |
Detail Explanation on Main Technical Parameters
The 4YK2060 four layers circular vibrating screen is an integral part of the crushing unit forming a complete mobile system.The 12m² screen area ensures enough classification even in case of running in max. production capacity.The four screening decks can simultaneously classify four different sizes of finished aggregates, which will eliminate the need of using secondary screening machines and reduce the complexity of the site layout.Three kinds of screen media types are offered for different working environment.Woven wire mesh screen suits for conventional dry and clean aggregates.Anti-clogging screen is used for wet and sticky material, including those material mixed with clay and can be easily compacted.TCO tensioned rubber screen has excellent resistance to wear and impact and is used for highly abrasive material such as granite and basalt.According to the characteristic of the raw material, customers can choose the suitable screen media type to reduce the screen wear and improve production efficiency.
项目 | Operating Condition Dimension (Length × Width × Height) |
Operating Position (Fully Extended) | 13,400 × 4,346 × 8,500 mm |
Transportation Position (Folded) | 15,320 × 3,667 × 4,500 mm |
Weight | 52,500 kg |
Detail Explanation on Main Technical Parameters
The transportation parameters have been optimized according to the road transportation requirement. Its folding transportation width is reduced to 3,667mm and allows the machine to comply with standard oversized transportation width regulation in the worldwide market without extra special transportation permit process.After the extension at the job site, the machine provides sufficient operation and material discharging space and, combined with the integral maintenance platform, enables operators to do routine inspection and component replacement without any operational blind spot.With total weight of 52.5 ton, the integrated design allows the complete machine to be transported as an integral unit without separating the crusher and screening unit.It avoids extensive dismantling and lifting works and greatly shortens the relocation time and reduces labor cost.
The complete traveling frame and supporting components are included as standard factory configuration. The whole structure is well-balanced considering the requirement of load bearing, transportation and maintenance convenience.The equipment uses the three axle wheeled support chassis with air braking travel system, the standard 90# towing king pin and mechanical parking brake.In towing operation, the braking system offers stable reaction and improves the transportation safety in long-distance relocation.The traveling system has twelve 12R22.5 tires. The load is evenly distributed to all tires, enabling the stable movement both on the paved roads and unpaved construction site surface.The machine is equipped with three pairs of independent hydraulic support legs.
After arrival at the working site, the support legs will stabilize the whole plant synchronously, offering high-leveling accuracy and load-bearing reliability.Standard factory configuration includes the whole supporting frame, electric wiring system, main operation control panel, surrounding maintenance platform, safety guardrails and maintenance ladder.These configurations offer sufficient protection for operator safety during inspection and maintenance activity.The main control cabinet is installed centrally on the side of the MW main frame. The wiring system is well-organized and protected, making the daily adjustment and troubleshooting efficient.
The ACS W1 process control system is the intelligent operation core of the MW300CHS mobile crushing plant.It is the combination of simple operation procedure and advanced safety protection standards required for heavy-duty mining equipment.The complete control logic includes the whole process:The system offers one-button start and stop operation which eliminates the necessity of starting the crusher, feeder, screening unit and conveyors independently. Thus the start-up procedure is simplified.The system can automatically synchronize the front feeder and all finished product conveyors, maintaining the continuous matching between the feeding, crushing and discharging speeds. It prevents the material blockage and energy loss due to unnecessary idle operation.The integrated central control center includes the control of the crusher start/stop, emergency stop safety switch, equipment monitoring instruments and auxiliary equipment. The operator can monitor and manage the whole plant from one single operating position.The electrical control circuit has independent over-voltage protection module. If the sudden grid voltage fluctuation or temporary equipment overload occurs, the system automatically cuts off the power supply to protect the expensive components such as motors and the cone crusher main shaft.The system offers remote RUI human-machine interface operation and connects the MP multi-unit cascade control system to operate multiple mobile crushing plants in unified schedule and centralized management.
The MP manufactures original factory low-temperature heating elements specially intended for low temperature operating environments.These accessories are provided for the high latitude mining and construction projects that require year-round continuous operation.Heating elements can be used around the electrical and hydraulic system to increase equipment reliability and uninterrupted production under extremely cold conditions.
The complete crushing and screening complex is combined in one mobile unit.One equipment unit can independently carry out secondary and fine crushing as well as product classification, excluding extra costs for purchasing and installation of several individual equipment units.
Hydraulic supporting legs allow quick leveling and mounting of the equipment.There is no need to arrange the concrete foundation or civil construction works, thus reducing time and initial fixed investments of the project.
Three-axle chassis allows direct road transport of the equipment between construction sites.It is ideally suitable for temporary projects, dispersed mining operations, and flexible aggregate processing projects where frequent relocating is required.
The equipment operates using fully electric drive system with zero exhaust emission during its work.Compared with mobile crushing equipment powered by diesel engine, it provides considerable savings on operating energy costs.
Seven interchangeable crushing chambers allow the machine to process different material and meet different requirements of the finished product.Thus, one machine can adjust itself to different production conditions without purchasing other crushers.
ACS W1 control system provides the machine with the functions of one-button operation, process coordination, and several functions of electrical safety protection.It minimizes operation complexity and reduces the number of operators for equipment maintenance.
Electrical system can use the electrical networks with various voltage ranges and frequencies.Together with availability of the CE certificate, the MW300CHS can be applied in different mining operations, recycling projects, and infrastructure projects both in domestic and foreign markets.
Q1: Is it necessary to arrange the concrete foundation before starting the operation of the MW300CHS?
A1: No. The equipment does not require concrete foundation.Standard equipment includes three pairs of hydraulic supporting legs. After preliminary leveling of the construction site, the operators only need to install supporting legs, level the machine, and connect to the electricity to start the operation.This eliminates civil construction and foundation curing and considerably reduces the initial investment and preparatory period.
Q2: Can the equipment be transported directly on the roads? Is it necessary to dismantle the crusher and vibrating screen before transportation?
A2: Yes. The MW300CHS can be directly transported on the tractor.Thanks to the integrated chassis design, CC300 Cone Crusher and 4YK2060 vibrating screen are assembled before transportation.Transportation dimensions are adjusted according to the standard oversized equipment transportation requirements and exclude the necessity of complicated dismounting and save a lot of labor.
Q3: Can this equipment be directly used under different overseas power grids?
A3: Yes.The equipment is characterized by wide voltage range, including 220V, 380V, and 440V, and multifrequency (50Hz and 60Hz industrial frequency).For the export projects, there is no need to purchase additional transformers or frequency converters.The equipment can be directly connected to the local power network for the work.
Q4: How many crushing chambers are provided for the CC300 Cone Crusher, and which applications they are suitable for?
A4: Seven crushing chambers are provided for the CC300 Cone Crusher:EC / C / MC / M / MF / F / EF.These chambers provide secondary, fine, and ultra-fine crushing applications.They can be combined with different operating conditions, including hard rock mining, construction waste recycling, and aggregate production, and allow customers to choose the most suitable chamber according to the material properties and requirements of the finished product.
Q5: How many finished products can be produced using the 4YK2060 four-deck vibrating screen? Can the screen media be changed?
A5: Four-deck screen can simultaneously produce four aggregate fractions.The equipment provides three interchangeable screen media:Woven wire mesh, anti-clogging screen, and TCO rubber screen.Thus, the customer can choose the most suitable screen media according to the material humidity and wear conditions.
Q6: What solutions are available for low-temperature operating environments?
A6: Standard equipment of the machine includes automatic lubrication system with the minimum operating temperature of -20°C.For the mining projects with year-round operation in extremely cold regions, the original factory low-temperature heating elements can be chosen.
Q7: Does the ACS W1 control system provide the function of remote operation and multiple units coordination? Can the equipment receive the CE certificate?
A7: Yes.ACS W1 system is able to provide the RUI remote visual operation and also can connect to the MP cascade control system for centralized and coordinated operation of the equipment units.The complete machine can be delivered with all documents for the CE certificate obtaining.
Wherever your worksite is located, whatever your equipment specifications require, and no matter how severe the operating conditions — MP Crusher delivers the equipment, the solution, and the performance you need. Our equipment is already at work in more than 20 countries around the world.
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