Traditional stationary crushing plants in such application fields as raw ore processing, aggregate production, and construction waste recycling often face several disadvantages that include expensive civil construction, lengthy installation and relocation process, as well as inability to rapidly transfer the equipment to different locations. MW120J Wheeled Mobile Crushing Plant is a key model in the line of MP integrated mobile crushing and screening plants specially designed to ensure the fulfillment of multi-location and temporary crushing projects due to a highly integrated structural design.
The complete mobile plant is equipped with the tested MP PEV Series Jaw Crusher as the main crushing unit, along with the MVF1242 grizzly feeder, B1200 main conveyor, and 4kW magnetic separator all mounted on a single wheeled chassis. The whole system is configured in a fully-electric drive without the need for a separate diesel power unit. It features standard hydraulic fine-adjustment support legs and a foldable wear-resistant heavy steel hopper that can be transported to the construction site using a tractor. No concrete foundation is needed at the construction site; operators only need to level the machine with the help of hydraulic system, thus, making the complete installation process easy and short enough to start crushing immediately.
Smart control and world-wide adaptability are the main characteristics of this model. The plant is equipped with the ACS W1 unit automation control system that allows for integration into the complete MP cascade control system for the simultaneous operation of multiple crushing units. At the same time, the system allows remote monitoring of operating parameters and changing production status with the help of the remote user interface. The electrical system has an enhanced voltage range allowing the use of 220V, 380V, and 440V voltage as well as 50Hz and 60Hz grid frequencies, thus, making it possible to work in different countries and regions around the globe. The whole machine is produced according to the European industry safety standards and the complete CE certification documentation is available upon request. Whether it is being used in national infrastructure and mining projects or abroad in aggregate production and waste recycling projects, MW120J can be installed right away and ready for operations.
Item | Parameter |
Crusher Model | PEV120 |
Feed Opening Width | 1,200 mm |
Feed Opening Depth | 870 mm |
Maximum Feed Size | 700 mm |
Discharge Opening Adjustment Range | 70 - 175 mm |
Adjustment Method | Hydraulic (Standard) / Mechanical (Optional) |
Crusher Motor Power | 160 kW (Standard) |
Capacity | Up to 400 tph |
PEV120 Jaw Crusher is the main crushing unit in the whole mobile plant. It has the large 1,200mm × 870mm feed opening that can accept oversized materials like large rocks, concrete blocks, and construction waste materials of up to 700mm in diameter without any additional pre-size process thus simplifying feeding process greatly.Its discharge opening is able to be adjusted continuously from 70mm up to 175mm that allows operators to change production requirements for aggregate materials and recycled aggregates easily. Thanks to the powerful 160kW drive motor the crusher has enough power reserve ensuring that the plant is capable of having up to 400 tonnes per hour processing capacity for the intensive crushing process.The hydraulic discharge opening adjusting system is provided as standard allowing the operator to adjust the crusher outlet remotely using the electrical control system. Thus, the operator has an easier control and high adjusting accuracy. In the case of remote mining areas that do not have hydraulic maintenance capability or operate in cold conditions, the mechanical discharge adjusting system can be provided as an optional configuration. Thus, the system does not include any hydraulic circuit, reducing future maintenance needs.
Item | Parameter |
Feeder Model | MVF1242 |
Length | 4200 mm |
Width | 1200 mm |
Motor Power | 5.5 kW × 2 |
Grizzly Spacing | 85 mm |
Pre-screen Mesh Size | 30 × 30 mm |
Maximum Feed Size | 700 mm |
Capacity | Up to 400 tph |
Hopper Volume | 6.5 m³ (Wear-resistant steel structure, foldable side panels) |
Bypass System | Bypass chute with flap gate, allowing fine material to be directed to the main conveyor or optional side conveyor |
The front part of the plant includes the MVF1242 vibrating grizzly feeder powered by two synchronized 5.5kW motors. With 4,200mm x 1,200mm structural dimensions it can reliably receive the material discharged from loaders or excavators. Its 400tph capacity is perfectly matched with the downstream jaw crusher capacity, thus, preventing any insufficiency or material accumulation problems during operation.The feeder has a two-stage pre-screening system. The 85mm grizzly spacing with 30 × 30mm pre-screen mesh allows the soil and powder materials to be separated from the raw feed before crushing. In this way, the amount of fine materials entering the crushing chamber is reduced, lowering the wear on jaw plates and liners and prolonging their replacement intervals.Its 6.5m³ large hopper is made of wear-resistant steel plates. It has a good resistance to material impact. The side panels of the hopper are foldable; thus, they can be folded inward during transportation significantly reducing the width of the machine.Also, the plant is equipped with the bypass chute with flap gate. Screened fine materials can either be combined with the crushed materials using the main conveyor or discharged using an optional side conveyor.
Item | Parameter |
Main Conveyor Model | B1200 - 8.5 m |
Main Conveyor Motor Power | 15 kW |
Main Conveyor Capacity | Up to 400 tph |
Magnetic Separator Power | 4 kW |
Side Conveyor (Optional) | B650 - 4 m |
The main conveyor is responsible for transporting and stockpiling the crushed material. It is powered by a 15kW motor and delivers a steady conveying force. Maximum conveyor capacity is up to 400tph, which is fully matched with the processing capacity of the whole plant.Above the conveyor system there is a 4kW magnetic separator. During material transportation crushed materials will pass through magnetic field area where ferrous contaminants like steel bars, iron wires, scrap metal pieces and metal fragments among aggregates or construction waste will be automatically attracted and separated.It protects equipment from contamination with hard metal objects and will eliminate such problems as crusher blockage, jaw plate damage and unplanned stops. In addition, it will decrease the maintenance frequency and improve production stability.In case of need to stockpile the coarse and fine material separately it is possible to install the optional B650-4m side conveyor. This factory accessory is equipped with an independent drive motor and allows pre-screened fine material to be discharged separately.
Item | Data |
Working Dimensions (L × W × H) | 14,410 × 4,710 × 4,970 mm |
Transport Dimensions (L × W × H) | 14,410 × 3,560 × 4,050 mm |
Total Weight | 57,500 kg |
This machine is equipped with two operating modes: transportation mode and working mode. Major dimensions difference of these two modes is in the hopper folding structure.In the transportation mode the side parts of the hopper will be folded inside and the overall width of the machine will be reduced to 3,560mm. Transport dimensions will be 14,410 × 3,560 × 4,050mm, the complete plant will meet the standards of road transportation width and height and does not require any oversized transport permit.When arrived at the construction site the hopper can be unfolded hydraulically and the machine will reach its full working dimensions – 14,410 × 4,710 × 4,970mm and will use all of the 6.5m³ hopper capacity. This allows to have no problems with feeding, crushing and conveying of material during the work.Total weight of the complete plant is 57,500kg and it is mounted on the three-axle chassis with several hydraulic support legs. During the operation the support system allows having multi-point levelling that distributes the load evenly and prevents vibrations during long time continuous operation.
The whole crushing plant is mounted on the three-axle wheeled chassis that has a standard configuration for transportation, parking, support and maintenance.The chassis is equipped with a reliable air braking system with the 90# King pin towing connection and parking hand brake. During transportation the braking system will provide responsive and stable braking and parking brake will secure the position of the machine at the construction site and prevent its accidental movement.The whole machine is equipped with twelve 12R22.5 tires which provide sufficient load capacity to move stably on paved roads and aggregate production site.
Machine has three pairs of hydraulic support legs. During installation and operation of the machine every support leg can be adjusted independently to compensate uneven ground surface and to keep machine level. This helps to prevent operational problems that can appear due to machine inclination, for example, unbalanced feeding or conveyor belt deviation.Standard factory configuration includes integrated supporting frame, complete electrical wiring system, control panel, integrated maintenance platform, safety guardrails and maintenance ladders. The operators can easily access the areas of jaw crusher, feeder and conveyor system to conduct inspection and replacement of wear parts.The main control cabinet is installed on the side of the MW machine frame. It allows the operator to have a good view angle and easy access to daily parameter setting and troubleshooting. It allows to conduct electrical control operations without ascending to the machine structure.
The whole process of machine operation is controlled with the help of MP ACS W1 process control system. The system has a simple operating logic, numerous safety functions and reliable performance during long time continuous production operation.Core feature of the system is one-button start and stop operation. There is no need to start/stop the feeder, crusher and conveyor separately. Equipment will be operated automatically following the pre-set sequence and this will greatly simplify the operation and prevent human factor errors.
The machine has an integrated control center that consists of crusher start/stop controls, emergency stop buttons, instruments of real-time equipment monitoring and independent control switches of optional equipment.All control points are concentrated in one place that allows to reduce unnecessary movement of the operator around the machine.The electrical control center has an over-voltage protection module. In case of abnormal voltage fluctuations on the construction site the system will disconnect main power circuit to prevent damage of the motors and electrical elements due to power surge.It will extend the service life of the electrical system and reduce downtime due to the electrical failures.The whole control system can be integrated with MP cascade control system, which allows to manage several crushing machines in one system. Moreover, it is possible to integrate this system with the Remote User Interface (RUI).
Depending on regional climatic conditions, material properties and maintenance requirements MP offers four standard optional accessories that customer can choose depending on the concrete project.For extremely cold environment it is possible to install heating elements around key parts of the electrical control cabinet and hydraulic system. They will provide normal start of the control and hydraulic system elements under low temperature and prevent such problems as thickening of the hydraulic oil or malfunctions of electrical elements.For projects that require separate classification of fine materials it is possible to install B650-4m side conveyor. It is equipped with independent 4kW drive motor and allows to discharge the fine materials separately.When there are not enough maintenance conditions for hydraulic discharge regulation in remote mining areas, the standard hydraulic discharge adjustment system can be replaced with mechanical discharge regulation.In case of continuous operation of the project in extremely cold climate, an automatic lubrication system can be installed. This accessory is designed for use in temperatures down to -20℃ and continuously lubricates all moving parts like bearings of the crusher and rollers of the conveyor.It minimizes friction created by insufficient lubricant circulation in cold conditions, prolongs the life of components and increases reliability of the equipment when operating in cold climate.
Compared to other conventional solutions based on the combination of multiple separate crushing machines, the MP MW120J Wheeled Mobile Crushing Plant provides several advantages when using it in projects of mobile crushing involving frequent relocations.First of all, the equipment provides a complete set of the all-in-one crushing unit. With one unit, feeding, primary crushing, magnetic separation, and discharging of crushed material are integrated. An operator can create an independent crushing production line without purchasing additional equipment.Secondly, the equipment features excellent mobility and relocations. Being mounted on a three-axle wheeled frame, it can be easily towed by a tractor to any other place. It is optimal for short-term construction projects, for work on multiple locations and for repeated relocation.Comparing to traditional stationary and separate-type crushing units, this equipment eliminates the necessity of additional dismantling, lifting and reinstallation, significantly reducing labor costs.
The equipment can be quickly transported and put into operation on the spot. Combination of hydraulic support legs and foldable hopper structure eliminates the need of creating concrete foundation and waiting for its hardening. After quick assembly, the crushing works can start right away, reducing preparation time for the project.The entire equipment is equipped with the ACS W1 automatic control system, providing standard and intelligent operation management. After a short training period, the operator can manage the whole crushing production line independently, decreasing the requirements of qualifications for the site personnel.Meanwhile, the wide-voltage electric system and optional CE certification makes the MW120J suitable for both domestic mining and infrastructure projects and for overseas export projects. Its flexibility makes it ready for operating in any market in the world.
Q1: What is the maximum productivity of the MW120J Wheeled Mobile Crushing Plant? Is the productivity of each of its components balanced?
A: The jaw crusher, MVF1242 feeder and B1200 main conveyor of the MW120J have the maximum productivity of up to 400 tph. Each of the components has been perfectly matched with each other during the factory design.There are no issues with insufficient feeding at the beginning of the production line or material accumulation at its end. The whole production line is working steadily and efficiently without any component being the bottleneck in terms of production efficiency throughout the day.
Q2: What are the two types of discharge opening adjustment systems and what operating conditions are they applicable for?
A: The equipment is equipped with a standard hydraulic discharge opening adjustment system. This system provides convenient operation and allows adjusting the discharge opening remotely via the electric control system.It is suitable for conventional mining operations and construction waste recycling projects having good maintenance conditions and regular production.The mechanical discharge opening adjustment system is available as optional equipment. Not depending on the hydraulic circuit, it needs fewer maintenance and does not require hydraulic oil and seals.This system is more suitable for remote mining areas, cold climate regions and outdoor construction sites with limited number of specialists for maintenance of the hydraulic circuit.
Q3: Is it possible to operate this equipment with different standards of power supply grid in overseas markets? Do you have export certificates?
A: Yes. The MW120J is designed to operate in different power supply conditions.Electric system supports voltage levels 220V, 380V, and 440V and grid frequencies 50Hz and 60Hz. No modification of electrical supply network is needed.The whole machine is produced according to the European standards for machinery safety and full CE certification documents are available on request.The equipment is ready for customs clearance and installation in overseas markets including Europe, Southeast Asia and Middle East. This makes it perfect for export projects.
Q4: What is the difference between transportation dimensions and working dimensions of the equipment? How does the folding structure increase efficiency of the transportation?
A: The key difference of the two configurations lies in foldable hopper structure.During transportation, the side walls of the wear resistant steel hopper are folded inside and the total width of the machine is decreased from 4,710mm in working condition to 3,560mm in transportation condition.The dimensions of the machine in transportation condition are 14,410 × 3,560 × 4,050mm, making it suitable for transportation via road transport with standard requirements for width and height in both domestic and international markets.There will be no need for oversize transportation approval and additional costs and restrictions for transportation.After arrival at the working location, the hopper can be unfolded back and the working dimensions will be restored to 14,410 × 4,710 × 4,970mm.Then the 6.5m³ hopper will function properly providing sufficient loading space for excavators and loaders without limitation of feeding efficiency.
Q5: What is the optional equipment for operating in long-term low-temperature conditions and what functions does it provide?
A: To provide efficient operation in cold climate, MP offers two optional accessories specially designed for cold climate.First, the heating element system. It is installed near the critical areas of the electric control system and hydraulic components. Under cold climate conditions it provides permanent heating to prevent oil thickening and failures in starting of the electrical components, providing reliable operation of the equipment in cold climate.Second, the automatic lubrication system is installed. It operates down to -20℃ temperature and continuously lubricates the moving components like bearings of the crusher and rollers of the conveyor.This decreases the wear due to insufficient lubrication in cold climate and extends the interval between the maintenance operations.
Q6: What is the purpose of the integrated magnetic separator? In case of the presence of a significant amount of metal debris, is the installation of another magnetic separation system needed?
A: MW120J has a built-in magnetic separator with 4kW power.When transporting the material, the magnetic separator creates a magnetic field that attracts ferrous metals like steel bars, iron wires, scrap metal and metal particles in the raw material.This protects the crushing chamber from hard metal particles that can damage the jaw plates and liners and reduce the wear rate, as well as prevent any metal blockages.In normal cases, like crushing of raw ore or construction waste recycling, the standard magnetic separator is enough to ensure proper iron removal and there is no need for an additional magnetic separation device.
Q7: Is there any necessity to build a concrete foundation prior to the operation of this mobile crushing plant?
A: No. There is no need for concrete foundation prior to operation of the MW120J.The equipment is equipped with three pairs of hydraulic fine adjustment support legs. Once the equipment is transported to the work site, the operator needs to unfold the hopper and adjust the support legs hydraulically in order to level the machine.With simple placement and adjustment, the mobile crushing plant is ready for production.The equipment doesn't require concrete foundation building and curing period, which significantly reduces the preparation period.Such design is especially good for temporary crushing stations and short-term construction projects.
Wherever your worksite is located, whatever your equipment specifications require, and no matter how severe the operating conditions — MP Crusher delivers the equipment, the solution, and the performance you need. Our equipment is already at work in more than 20 countries around the world.
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